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Pantorouter Plans Free Download PDF - How to Build Your Own Pantorouter

A pantorouter is a woodworking machine that can cut complex shapes and joints using a router and a pantograph mechanism. A pantograph is a device that allows you to copy a shape or pattern at a different scale by tracing it with a stylus. A pantorouter uses a router bit as the stylus and a template as the pattern, so you can cut identical copies of any shape or joint you want.


If you are interested in building your own pantorouter, you might be looking for some plans that can guide you through the process. There are several sources of pantorouter plans online, but not all of them are free or easy to follow. In this article, we will review some of the best pantorouter plans that you can download for free in PDF format, and give you some tips on how to build your own pantorouter.

Pantorouter Plans by Matthias Wandel

One of the most popular and comprehensive sources of pantorouter plans is the website of Matthias Wandel, a Canadian woodworker and engineer who invented the pantorouter. He has created two versions of the pantorouter: the original pantorouter, which is designed for smaller routers and palm routers, and the pantorouter XL, which is designed for plunge routers and larger routers. He sells both versions of the plans on his website for $20 each, but he also offers a preview of the plans for free, which includes some detailed drawings and instructions that you can use to build your own pantorouter.

The preview of the original pantorouter plans can be found [here], and the preview of the pantorouter XL plans can be found [here]. The previews are in PDF format and contain 23 pages and 26 pages respectively. They include drawings of every part of the pantorouter, full-scale printable templates of many parts, full-scale printable drawings of the assembled machine, detailed building instructions with over 200 photos (for the original) and over 250 photos (for the XL), and a SketchUp model of the pantorouter that you can view from any angle or disassemble in SketchUp, which is a free CAD program.

The previews are enough to give you a good idea of how to build your own pantorouter, but if you want more details and support, you can buy the full plans from Matthias Wandel's website. The full plans include more drawings, illustrations, photos, templates, and instructions, as well as specifications, safety notes, reader built machines, and videos about the plans. You can also buy both versions of the plans together for only $3 more than one plan individually.

Pantorouter Plans by Kuldeep Singh

Another source of free pantorouter plans is the YouTube channel of Kuldeep Singh, an Indian woodworker who has built his own version of the pantorouter based on Matthias Wandel's design. He has uploaded several videos showing how he made his pantorouter from scratch using simple tools and materials. He has also shared his plans in PDF format for free on his Google Drive account.

The PDF file contains 12 pages and can be downloaded [here]. It includes drawings of every part of the pantorouter with dimensions in millimeters, full-scale printable templates of some parts, and some photos of the finished machine. The PDF file does not include any instructions or explanations, so you will need to watch Kuldeep Singh's videos to understand how to build your own pantorouter using his plans. You can find his videos on his YouTube channel [here].

Tips on How to Build Your Own Pantorouter

Building your own pantorouter can be a fun and rewarding project, but it also requires some skills, tools, and patience. Here are some tips that can help you succeed in making your own pantorouter:

  • Choose the right router for your pantorouter. Depending on the size and type of your router, you will need to adjust the dimensions and mounts of your pantorouter accordingly. You will also need to consider the power, speed, collet size, and plunge depth of your router.

  • Use quality materials for your pantorouter. You will need plywood or hardwood for most parts of your pantorouter, as well as metal rods, bearings, bolts, nuts, washers, springs, and knobs. You will also need some glue, screws, nails, and clamps. Make sure you use materials that are strong, durable, and accurate.

  • Follow the plans carefully and check your measurements. You will need to cut, drill, and assemble many parts of your pantorouter, so you will need to be precise and accurate. You can use the full-scale printable templates and drawings to check your parts and alignments. You can also use a digital caliper, a square, and a level to measure and verify your parts.

  • Test and adjust your pantorouter before using it. Once you have built your pantorouter, you will need to test its functionality and accuracy. You can use a dial indicator or a ruler to check the movement and alignment of your pantograph. You can also use some scrap wood to test the cutting quality and accuracy of your router. You may need to adjust the tension, height, angle, or position of some parts of your pantorouter to achieve the best results.

  • Make some templates for your pantorouter. To use your pantorouter, you will need some templates that match the shapes or joints you want to cut. You can make your own templates using plywood or hardboard, or you can buy some ready-made templates online. You can also use some software tools to design and print your own templates.

Building your own pantorouter can be a great way to enhance your woodworking skills and creativity. With some free plans, some tools, and some materials, you can make your own pantorouter that can cut complex shapes and joints with ease. We hope this article has given you some useful information and inspiration for your pantorouter project.


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